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CDS Chemistry · Industrial and Applied Chemistry

Glass, Cement and Polymers

Kinds of glass and why glass is called a supercooled liquid, why new concrete is kept wet, and thermoplastics against thermosetting plastics, with nylon's monomers.

Why this matters

Five CDS questions, two of them from the 2024 (II) paper. The nylon-6 question is the hardest: its monomer is caprolactam, while nylon-6,6 needs two.

Concept 1 of 3: Kinds of glass

Glass is a melt cooled so fast that its particles freeze in a disordered jumble instead of forming crystals. That is why it is called an amorphous solid or a supercooled liquid. Adding different oxides gives glass for different jobs.

Definition

The facts:

  • Glass is amorphous: no crystals form on cooling, so it is called a supercooled liquid.
  • Soda (soft) glass: windows, bottles. Hard (potash) glass: laboratory ware.
  • Pyrex (borosilicate): resists heat; cookware and lab flasks.
  • Flint glass (contains lead oxide): high refractive index; optical instruments, lenses and prisms.
  • Coloured glass: metal oxides added (cobalt oxide blue, chromium oxide green).
  • Water glass is sodium silicate.
GlassSpecial propertyUsed for
Soda (soft) glassCheap, melts easilyWindows, bottles
Pyrex (borosilicate)Withstands heatCookware, lab flasks
Flint glassHigh refractive index (lead oxide)Optical instrumentsQ
Coloured glassMetal oxides addedDecorative and signal glass
Water glassSodium silicate (soluble)Adhesive, fireproofing
Practice this concept3 quick reps

The same idea in a real exam question:

CDS · 2024 · CDS (II) 2024 — General Knowledge · Q18Moderate

Example 1 · Industrial and Applied Chemistry · Glass, Cement and Polymers

Which one among the following statements is not true for glass ?

Glass does not crystallise

'Crystallinity develops on cooling molten glass' is false. Glass is cooled too fast for crystals to form; that is why it is amorphous.

Pyrex is for heat, flint for optics

Pyrex and hard glass are chosen to survive heat. Optical instruments use flint glass, chosen for its high refractive index.

Concept 2 of 3: Cement and the curing of concrete

Cement does not dry to get hard; it reacts with water. If the water evaporates too soon, the reaction stops and the concrete stays weak. So new concrete is kept wet, often under wet sacks, for days.

Definition

The facts:

  • Portland cement is made by heating limestone and clay; gypsum is added to slow its setting.
  • Cement sets by hydration, a reaction with water.
  • Curing: new concrete is covered with wet straw or gunny bags to prevent fast evaporation until hydration has gone far enough.
  • Concrete = cement + sand + gravel + water; with steel bars inside, reinforced concrete (RCC).
Material or stepWhat it is
Raw materials of cementLimestone and clay
Gypsum in cementSlows down setting
Curing concreteKeeping it wet so water stays for hydrationQ
ConcreteCement, sand, gravel and water
Practice this concept2 quick reps

The same idea in a real exam question:

CDS · 2024 · CDS (II) 2024 — General Knowledge · Q15Moderate

Example 2 · Industrial and Applied Chemistry · Glass, Cement and Polymers

The surface of the concrete structure of a new construction is covered with straw/gunny bags by wetting. This is done to :

Cement hardens by reacting, not by drying

Curing keeps concrete wet because cement hardens by hydration. Wet sacks are not there to keep dust or fungus off.

Concept 3 of 3: Plastics and nylon

Plastics come in two kinds. Thermoplastics have separate long chains that slide apart when heated, so they soften. Thermosetting plastics have chains cross-linked into one rigid network, so heat cannot soften them again.

Definition

The facts:

  • Thermoplastic: softens on heating, can be remoulded (polythene, PVC, polystyrene).
  • Thermosetting plastic: cross-linked, stays rigid when heated (bakelite, melamine).
  • Nylon-6: one monomer, caprolactam.
  • Nylon-6,6: two monomers, hexamethylenediamine and adipic acid.
  • Bakelite: phenol + formaldehyde. Urea-formaldehyde resin: urea + formaldehyde.
PolymerMonomer(s)Kind
Nylon-6CaprolactamThermoplastic fibreQ
CDS 2019 (I), HARD: nylon-6 is made from caprolactam alone.
Nylon-6,6Hexamethylenediamine + adipic acidThermoplastic fibre
BakelitePhenol + formaldehydeThermosetting
PolytheneEtheneThermoplastic
Practice this conceptself-check · 3 quick reps

The same idea in a real exam question:

CDS · 2019 · CDS (I) 2019 — General Knowledge · Q78Easy

Example 3 · Industrial and Applied Chemistry · Glass, Cement and Polymers

When hot water is placed into an empty water bottle, the bottle keeps its shape and does not soften. What type of plastic is the water bottle made from?

Nylon-6 has one monomer, nylon-6,6 two

Nylon-6 comes from caprolactam alone. Hexamethylenediamine with adipic acid gives nylon-6,6.

Rigid when hot means thermosetting

A plastic that keeps its shape in hot water is thermosetting. PVC and polythene are thermoplastics and soften.

Summary — formulas & gotchas at a glance

A revision cheat-sheet for the formulas and gotchas above. Click any concept name to jump back to its full explanation.

Reference tables (3)

Kinds of glass5 rows
GlassSpecial propertyUsed for
Soda (soft) glassCheap, melts easilyWindows, bottles
Pyrex (borosilicate)Withstands heatCookware, lab flasks
Flint glassHigh refractive index (lead oxide)Optical instrumentsQ
Coloured glassMetal oxides addedDecorative and signal glass
Water glassSodium silicate (soluble)Adhesive, fireproofing
Cement and the curing of concrete4 rows
Material or stepWhat it is
Raw materials of cementLimestone and clay
Gypsum in cementSlows down setting
Curing concreteKeeping it wet so water stays for hydrationQ
ConcreteCement, sand, gravel and water
Plastics and nylon4 rows
PolymerMonomer(s)Kind
Nylon-6CaprolactamThermoplastic fibreQ
CDS 2019 (I), HARD: nylon-6 is made from caprolactam alone.
Nylon-6,6Hexamethylenediamine + adipic acidThermoplastic fibre
BakelitePhenol + formaldehydeThermosetting
PolytheneEtheneThermoplastic

Watch out for (5)

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